The 150mm Intelligent Extruding Line redefines cable sheathing production through AI-driven automation and robust performance, tailored for high-output manufacturing of protective cable jackets.
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Its 150mm barrier-type screw with 30:1 long generates high melt pressure (up to 200 bar) for processing PE, PVC, and XLPE materials at output rates of up to 800 kg/h. A standout feature is its predictive maintenance system, which uses vibration sensors and AI analytics to forecast component wear (e.g., screw barrel, drive bearings), reducing unplanned downtime by 30%. The smart die head with automatic centering adjusts for cable diameter variations (±0.02mm) in real time, ensuring compliance with IEC 60502 (power cables) and ANSI C119.4 (utility cables).
Screw Diameter: 150mm (nitrided steel with wear-resistant coating)
Maximum Output: 800 kg/h (PE) / 650 kg/h (PVC) / 500 kg/h (XLPE)
Material Compatibility: PE (PE80/PE100), PVC (rigid/flexible), XLPE, TPE (TPU/TPEE)
Power Consumption: 350 kW (with variable frequency drives for energy efficiency)
Control System: Rockwell Allen-Bradley Logix 5500 PLC with FactoryTalk AI analytics; 15" touchscreen HMI
Die Head Type: Spiral mandrel die with automatic wall thickness control (±0.05mm)
Cooling System: Vacuum calibration tank (length 6m) with ultrasonic cleaning and water recycling (80% recovery rate)
Power Cables:
Produces abrasion-resistant PE sheaths for medium-voltage (10–35kV) and high-voltage (110–220kV) power cables, with impact resistance (Izod ≥20 kJ/m²) and UV stability (≥3,000 hours QUV exposure) for underground and aerial installations.
Telecom Cables:
Supports fiber optic cable sheathing with moisture barrier layers (e.g., aluminum-laminated PE), compliant with ITU-T G.652 (optical performance) and IEC 60794 (environmental testing: -40°C to 70°C).
Industrial Cables:
Processes oil-resistant TPE sheaths for machinery cables (e.g., robot arm cables), withstanding mineral oil immersion (72 hours at 100°C) and chemical exposure per ISO 6722-3.
Renewable Energy:
Manufactures weatherproof sheaths for solar panel DC cables (TÜV 2PfG 1169) and wind turbine interconnection cables (IEC 61400-23), resisting ozone, UV, and temperature extremes (-40°C to 90°C).
Q: What is the maximum sheath thickness achievable with this line?
A: With the optional thick-layer die, it extrudes sheaths up to 8mm thick (e.g., for armored power cables) with uniform wall distribution.
Q: How does the AI system optimize energy consumption?
A: The AI algorithm adjusts heating zone temperatures and motor speeds based on material flow and ambient conditions, reducing energy usage by 15–20% compared to conventional lines.
Q: What is the cleaning process for the die head?
A: The self-cleaning die head uses pneumatic purging with dedicated cleaning compounds, reducing residue removal time to 10 minutes between production runs.
Q: Can it produce multi-layer sheaths with different material properties?
A: Yes, it supports dual-layer co-extrusion (e.g., PE core for flexibility + PVC outer layer for flame resistance) with precise layer ratio control (10–90%).
| Technical Specifications | Parameters |
| Core diameter | Ф35-110mm |
| Outer diameter after extrusion | Ф40-130mm |
| Designed speed | 6-50m/min |
| Equipment center Height | 1000mm |
| Payoff bobbin specification | PN1600-3150mm |
| Takeup bobbin specification | PN1600-3150mm |
| Screw Diameter | Ф150mm |
| L/D ratio | 25:1 |
| Screw rotation speed | 70r/min |
| Maximum output | 900kg/h (PvC) |
| Voltage Rating | 3-phase 5-wire, ~380V/50Hz |
Its 150mm barrier-type screw with 30:1 long generates high melt pressure (up to 200 bar) for processing PE, PVC, and XLPE materials at output rates of up to 800 kg/h. A standout feature is its predictive maintenance system, which uses vibration sensors and AI analytics to forecast component wear (e.g., screw barrel, drive bearings), reducing unplanned downtime by 30%. The smart die head with automatic centering adjusts for cable diameter variations (±0.02mm) in real time, ensuring compliance with IEC 60502 (power cables) and ANSI C119.4 (utility cables).
Screw Diameter: 150mm (nitrided steel with wear-resistant coating)
Maximum Output: 800 kg/h (PE) / 650 kg/h (PVC) / 500 kg/h (XLPE)
Material Compatibility: PE (PE80/PE100), PVC (rigid/flexible), XLPE, TPE (TPU/TPEE)
Power Consumption: 350 kW (with variable frequency drives for energy efficiency)
Control System: Rockwell Allen-Bradley Logix 5500 PLC with FactoryTalk AI analytics; 15" touchscreen HMI
Die Head Type: Spiral mandrel die with automatic wall thickness control (±0.05mm)
Cooling System: Vacuum calibration tank (length 6m) with ultrasonic cleaning and water recycling (80% recovery rate)
Power Cables:
Produces abrasion-resistant PE sheaths for medium-voltage (10–35kV) and high-voltage (110–220kV) power cables, with impact resistance (Izod ≥20 kJ/m²) and UV stability (≥3,000 hours QUV exposure) for underground and aerial installations.
Telecom Cables:
Supports fiber optic cable sheathing with moisture barrier layers (e.g., aluminum-laminated PE), compliant with ITU-T G.652 (optical performance) and IEC 60794 (environmental testing: -40°C to 70°C).
Industrial Cables:
Processes oil-resistant TPE sheaths for machinery cables (e.g., robot arm cables), withstanding mineral oil immersion (72 hours at 100°C) and chemical exposure per ISO 6722-3.
Renewable Energy:
Manufactures weatherproof sheaths for solar panel DC cables (TÜV 2PfG 1169) and wind turbine interconnection cables (IEC 61400-23), resisting ozone, UV, and temperature extremes (-40°C to 90°C).
Q: What is the maximum sheath thickness achievable with this line?
A: With the optional thick-layer die, it extrudes sheaths up to 8mm thick (e.g., for armored power cables) with uniform wall distribution.
Q: How does the AI system optimize energy consumption?
A: The AI algorithm adjusts heating zone temperatures and motor speeds based on material flow and ambient conditions, reducing energy usage by 15–20% compared to conventional lines.
Q: What is the cleaning process for the die head?
A: The self-cleaning die head uses pneumatic purging with dedicated cleaning compounds, reducing residue removal time to 10 minutes between production runs.
Q: Can it produce multi-layer sheaths with different material properties?
A: Yes, it supports dual-layer co-extrusion (e.g., PE core for flexibility + PVC outer layer for flame resistance) with precise layer ratio control (10–90%).
| Technical Specifications | Parameters |
| Core diameter | Ф35-110mm |
| Outer diameter after extrusion | Ф40-130mm |
| Designed speed | 6-50m/min |
| Equipment center Height | 1000mm |
| Payoff bobbin specification | PN1600-3150mm |
| Takeup bobbin specification | PN1600-3150mm |
| Screw Diameter | Ф150mm |
| L/D ratio | 25:1 |
| Screw rotation speed | 70r/min |
| Maximum output | 900kg/h (PvC) |
| Voltage Rating | 3-phase 5-wire, ~380V/50Hz |
